What makes a package unsuitable for roller lanes?

A weak, uneven or damaged base may snag or fail to travel consistently. Very irregular shapes may also need shelving or another handling method instead of a gravity lane. Evaluate carton flow racking with actual stock.

Can we retain pallet reserve above the picking levels?

That may be possible after reviewing the full rack arrangement and intended loads. Replenishment access and the relationship between reserve handling and active picking also need attention.

How are lane quantities chosen for assembly stock?

Start with consumption between replenishment rounds and the space each package occupies. Busy components may need additional depth or parallel lanes, while slower items may need only a shelf position. Size case flow rack lanes around consumption.

What should a Wagoner quote include?

It should identify the proposed lanes, roller arrangement, connection scope and installation work. State any assumptions about existing rack condition, package testing and access so the scope can be compared clearly.

Carton Flow Rack warehouse storage system

Wagoner, Oklahoma

Carton Flow Rack in Wagoner, OK

Assembly supply and trade stock can use carton flow rack in Wagoner to keep repeated picks close to hand. Cases and totes advance on inclined roller lanes when the front unit is removed. Loading at the rear keeps replenishment behind the picking face rather than in the operator’s immediate work area.

The aim is a usable line of stock, not the greatest number of cartons packed into a footprint. We consider order frequency, package condition and replenishment quantities together. More pick-face density can reduce walking, but a lane that is difficult to refill simply moves the handling problem to the other side.

Our company operates as a division of Warehouse Equipment & Supplies Co., supplying and installing rack since 1997. Our carton flow racking planning begins with the items being handled and the bays available, then works through access, package travel and the sequence for putting the equipment into service.

(918) 296-8162

Set Up Carton Flow Rack One Lane at a Time

Treat package testing as part of layout planning. A clean new case may behave differently from the partly emptied carton used during picking, so check both before fixing the roller arrangement and the intended depth.

Carry the footprint

Roller contact must hold the base without sagging or catching. Tote feet and narrow cartons can require support in different positions.

Tune the incline

Choose a slope that advances the expected load after removal. Check arrival force as well as movement; faster travel alone is not the goal.

Guide each product

Set lane widths around the real package envelope and use dividers for separation. Allow for routine variation without creating room for sideways rotation.

Maintain FIFO

Remove stock from the front and replenish from behind the remaining queue. Keep returns and mixed products out of the lane until their correct position is established.

Where Case Flow Rack Helps Assembly Supply

Busy lines benefit when the next carton presents itself without a worker pulling reserve stock forward. Holding several units behind each opening can concentrate more active products along the same picking route. This arrangement can support assembly issue or order selection, provided the rear supply task has enough space and attention.

Not every product should move to rollers. Shelving often serves occasional picks and unstable packages better, while pallet flow is for loads handled as complete pallets. A case flow rack is suited to cases and totes, with lane quantities chosen to match consumption rather than the largest amount that can be stored.

Free Design Consultation

CAD layout with position counts

Installation coordinated with installation partners

Carton flow rack with gravity wheel beds and case lanes

Carton flow shelving in use on a warehouse pick line

Operations We Rack Around Here

For assembly and trade stock operations along the US-69 and SH-51 corridors, lane assignments should reflect how deliveries become workstation supply or outgoing orders. We position rear loading space and transfer routes around those movements rather than assuming every building needs the same aisle pattern.

Manufacturing support

Regional trade stock

Assembly and distribution

Bring Bay Measurements Into the Picking Plan

Retrofitting flow beds into existing pallet rack bays may be practical when the host structure and attachments suit the new duty. Check clear width, available depth, beam positions and component condition. Review the load arrangement for the entire bay, especially when pallet reserve will remain above the picking lanes.

For pick modules, locate active stock at usable heights and allow room for order containers, open carton flaps and labels. Test the reach with actual packages before settling on the number of levels. A smaller number of accessible positions can serve the work better than extra openings that demand repeated stretching.

Stage installation so crews can separate unfinished work from live stock. Hot, humid summer conditions in non-air-conditioned buildings call for practical work planning, while winter ice or spring severe weather may change the delivery sequence. Agree on how each completed area will be checked and handed back before shifting the next group of products.

Case and each picking operations

Order fulfillment lines carrying many active SKUs

Grocery, beverage, and consumer goods distribution

Kitting and light assembly feed lines

Bays that need reserve pallets stacked above the pick face

Wagoner warehouse storage Carton flow rack specifications Compare pallet flow for full pallets Compare pushback reserve

Call (918) 296-8162

Recent Installations

Racking projects completed for warehouses across the Tulsa metro and northeastern Oklahoma.

View More Projects

Request a Wagoner Carton Flow Rack Review

For a carton flow rack quote, provide case sizes, loaded weights, the range of products and measurements of existing bays. Note where stock arrives and where picked material goes next. We can discuss a layout that balances lane depth, picking access and replenishment space, then define the equipment and installation work for a quote. Call (918) 296-8162.