How many cases should each lane hold?

Set lane depth from expected demand and the planned refill frequency. Also consider how many items need a front-facing position; giving every item maximum depth can reduce the space available for other active stock.

Can we move dividers when the product mix changes?

Many systems offer adjustable lane arrangements, but the adjustment range depends on the selected equipment. Confirm package widths, roller support and how dividers attach before assuming a new item will fit an existing lane.

Will a Claremore retrofit require replacing every bay?

Not necessarily; suitable existing bays may remain in service. Their condition, dimensions, connections and loading must be reviewed, and damaged or incompatible components may change the proposed scope.

Which packages need a trial before purchase?

Test soft-bottom cartons, unusual tote bases and packages with large weight changes. A sample trial reveals how they start, travel and present at the picking end under the intended loading conditions.

Carton Flow Rack warehouse storage system

Claremore, Oklahoma

Carton Flow Rack in Claremore, OK

Carton flow rack in Claremore gives case and piece-picking operations a clear separation between loading stock and filling orders. Replenishment enters from the back of inclined roller lanes, while workers pick at the front. Suitable cases and totes advance by gravity as each leading unit is removed.

Start with the inventory profile, not a standard lane count. Carton flow racking should reflect the number of active items, package footprints and replenishment quantities needed between refills. Too much depth can tie up space in slow stock; too little depth can leave replenishment staff chasing empty locations.

As a division of Warehouse Equipment & Supplies Co., we have been supplying and installing since 1997. We review the handling sequence with you so the proposed equipment supports receiving, reserve storage and the actual work at the pick face.

(918) 296-8162

Four Working Parts of Carton Flow Rack

A case flow rack depends on packages moving consistently, not simply on adding slope. Sample-load trials help identify awkward case bottoms, tote feet or changing weights before those issues reach every lane.

Roller contact

Provide enough roller contact beneath the load to carry it through the lane. Check the smallest package as well as the most heavily loaded container.

Lane pitch

Set the incline to suit the selected equipment and product. A lane that moves a full case may behave differently with a light carton or an empty return tote.

Width and dividers

Allow working clearance without wasting the bay width. Dividers keep adjacent items separated and help guide replenishment into the assigned channel.

Loading sequence

Place new cases behind existing stock and withdraw units from the front. That handling pattern supports FIFO, provided workers keep item assignments and stock sequence intact.

Claremore Carton Flow Racking Layout Checks

Existing pallet rack bays may accept carton flow rack levels, but the fit needs checking. Confirm beam connections, usable opening dimensions, frame condition and the loads carried at every level. A retrofit must account for reserve pallets as well as the cases below, with component compatibility established before equipment is ordered.

Pick modules add another set of interfaces: platform elevations, takeaway conveyors, replenishment access and the distance a worker carries an order container. Position the discharge edge around that task. For buildings operating through installation, split the work into agreed areas and maintain a clear route between receiving and active picking locations.

Case and each picking operations

Order fulfillment lines carrying many active SKUs

Grocery, beverage, and consumer goods distribution

Kitting and light assembly feed lines

Bays that need reserve pallets stacked above the pick face

Claremore warehouse storage Carton flow rack specifications Compare pallet flow for full pallets Compare pushback reserve

Call (918) 296-8162

Choosing Carton Flow Rack Over Static Shelves

Carton flow rack concentrates active inventory behind a smaller set of front-facing locations. More cases can sit behind the same item label, improving pick-face density while reducing the need to search along deep shelves. Faster order picking depends on matching those locations to demand and keeping replenishment separate from the worker assembling orders.

Static shelving is still a sensible choice for a broad range of slow movers or containers that will not roll cleanly. Pallet flow is intended for unit loads on pallets, not individual cartons delivered to a hand-picking position. Use each storage method where its load format and handling pattern match the operation.

Free Design Consultation

CAD layout with position counts

Installation coordinated with installation partners

Carton flow rack with gravity wheel beds and case lanes

Carton flow shelving in use on a warehouse pick line

Operations We Rack Around Here

In manufacturing and distribution buildings serving Rogers County Industrial Park, SH-66 and I-44 / Will Rogers Turnpike routes, receiving traffic needs room alongside outbound picking. Layout reviews should account for those movements before placing rear-loading aisles or installation materials.

Energy equipment components

Fabrication supply

Manufacturing distribution

Recent Installations

Racking projects completed for warehouses across the Tulsa metro and northeastern Oklahoma.

View More Projects

Scope a Claremore Flow-Lane Project

Request a carton flow rack proposal with package dimensions, loaded weights and the desired quantity per item. Add photographs of existing bays and describe whether the area supplies assembly, ships full cases or supports piece picking. Those details help define the equipment and installation scope. Call (918) 296-8162.