Can totes carry small parts through the lanes?

Yes, if their bases, weights and dimensions suit the roller arrangement. Test the tote you intend to use, including its feet and any underside wear, before specifying a large quantity of lanes.

How many lanes should a fast mover receive?

Base the allocation on demand and how often you can replenish. Multiple lanes may be useful, but extra capacity should be balanced against the frontage needed by other active products.

Can carton flow rack share a bay with reserve stock?

That can be possible after the full rack loading and layout are reviewed. Reserve handling must not block access to the lanes or introduce interference with people working at the picking face.

What drives a Sapulpa installation quote?

The number of lanes, component selection, host rack suitability and access requirements shape the scope. Removal work, staging constraints and phased handovers should also be stated before comparing offers.

Carton Flow Rack warehouse storage system

Sapulpa, Oklahoma

Carton Flow Rack in Sapulpa, OK

Carton flow rack in Sapulpa brings repeat parts picks to the aisle instead of sending workers deeper into shelf positions. Inclined roller lanes feed cases and totes forward under gravity. As the leading container is removed, the next one advances into the working position.

Auto aftermarket distribution can involve many similar-looking cartons, so a compact picking face needs clear product separation as well as storage capacity. Carton flow racking gives each assigned item a defined channel. Lane labels, sensible slotting and consistent package orientation help workers distinguish adjacent products without unnecessary searching.

Our team works as a division of Warehouse Equipment & Supplies Co., which has supplied and installed racking since 1997. We assess the containers and picking pattern before settling on lane depth or level spacing. The aim is to match active stock to the way orders are built, not simply fill every opening with rollers.

(918) 296-8162

Put Case Flow Rack Behind the Busy Parts Face

A carton flow rack arrangement holds replenishment containers behind each picking container, which can place more active SKUs along a manageable aisle length. That density can improve order-picking speed when frequent items are grouped well. It also reduces the need to reach behind loose cases to find the next unit.

Not every part belongs in a case flow rack. Shelving works for low-demand products, odd-shaped packages and stock that changes dimensions frequently. Pallet flow is intended for palletized movement, not individual parts cartons. Compare the alternatives using your handling unit, daily picks and the labor needed to keep locations supplied.

Free Design Consultation

CAD layout with position counts

Installation coordinated with installation partners

Carton flow rack with gravity wheel beds and case lanes

Carton flow shelving in use on a warehouse pick line

Operations We Rack Around Here

For auto aftermarket distribution in the Sapulpa industrial park or a setting such as the South Frankoma wholesale building, verify usable bay dimensions and rear aisle access before selecting inserts. Facilities connecting with I-44 / Turner Turnpike should relate incoming delivery patterns to replenishment windows, keeping receiving loads out of the active pick route.

Glass and packaging supply

Manufacturing material

Regional freight stock

Build the Sapulpa Layout Around Replenishment

FIFO operation requires picking from the front and loading from the rear. Provide enough rear working space to place containers safely and identify the correct lane. If replenishment must pass through the order-building area, review the aisle arrangement before committing to more picking levels.

Existing pallet rack bays can sometimes accept flow beds without replacing the whole structure. First check frame condition, beam compatibility, usable dimensions and the weight of the proposed loaded system. Include inventory above the flow lanes in that review. A fit between uprights is only one part of a workable retrofit.

In pick modules, coordinate lane elevations with staff reach and the order takeaway route. Installation scope should identify where components will be staged and how active aisles remain separated from work zones. For non-air-conditioned buildings, allow for heat when planning the work sequence; storms or ice may also change site delivery arrangements.

Case and each picking operations

Order fulfillment lines carrying many active SKUs

Grocery, beverage, and consumer goods distribution

Kitting and light assembly feed lines

Bays that need reserve pallets stacked above the pick face

Sapulpa warehouse storage Carton flow rack specifications Compare pallet flow for full pallets Compare pushback reserve

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Specify Carton Flow Racking Around the Package

Use actual cases and totes to establish how the lane should operate. Size, loaded weight and base condition all affect the combination of incline, rollers and discharge hardware.

Check underside contact

Tote feet, carton seams and soft bases need enough roller support to travel without snagging. Try both full and partly emptied containers when piece picking changes the load.

Allocate lane width

Set width to guide the container while leaving handling clearance. Dividers keep similar packages in separate channels and help maintain a clear product assignment.

Set travel behavior

The incline should advance stock without excessive impact at the front. Validate movement across the expected weight range rather than assuming every carton behaves alike.

Arrange the pick point

Front restraints retain the leading case or tote. Match the opening and working angle to whole-container removal or access to individual items inside it.

Recent Installations

Racking projects completed for warehouses across the Tulsa metro and northeastern Oklahoma.

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Request Sapulpa Carton Flow Rack Planning

Share your active SKU list, typical order pattern and container measurements alongside existing rack photos. A carton flow rack discussion can then address lane counts, reserve quantities and installation scope instead of relying on an approximate number of bays alone. Call (918) 296-8162.